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At Evergreen Enviro Engineering, we are passionate about providing sustainable water and wastewater management solutions. From high-quality spares to expert guidance, we are your trusted partner in efficient water treatment.

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Pilot Plant

Pilot Plant High TDS RO System for Industrial Applications

A Pilot Plant High TDS Reverse Osmosis (RO) System is a scaled-down version of a full-scale industrial RO setup, specifically engineered to handle water with high Total Dissolved Solids (TDS). These systems are essential for testing, research, and optimizing RO performance in industrial environments where water salinity is significantly high—such as wastewater streams or brine from chemical processes.

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Key Features and Considerations

  • High-TDS Membranes: Our fine Pilot RO systems use specialized membranes capable of rejecting elevated levels of dissolved salts and contaminants. As noted by Applied Membranes, Inc., these membranes are designed for durability and efficiency under high-salinity conditions.
  • Pressure and Flow Optimization: These systems are typically built with variable pressure and flow settings. This flexibility allows simulation of real-world operating conditions to fine-tune membrane performance and system efficiency.
  • Pre-treatment: To ensure long membrane life and optimal performance, pilot plants include pre-treatment processes such as: filtration, Water softening , Chemical dosing (anti-scalants, pH adjusters, etc.) which remove suspended solids, scale-forming ions, and other impurities that can foul or damage membranes.
  • Post-treatment: After the RO process, post-treatment may be applied to enhance permeate quality. Common options include: UV sterilization, Polishing filters, pH correction
  • Data Collection and Monitoring: Advanced sensors and monitoring tools are integrated into the pilot system to track: Water quality parameters, Pressure and flow rates, Energy consumption which are critical for performance evaluation, troubleshooting, and optimization.

Industrial Applications

Pilot High TDS RO Systems offer immense value across various sectors:

  • Wastewater Treatment: Ideal for treating high-TDS effluent from textile mills, electroplating units, and chemical manufacturing plants—facilitating either water reuse or safe environmental discharge.
  • Brine Management: Efficiently processes concentrated brine streams from desalination facilities and industrial operations, supporting volume reduction and valuable resource recovery.
  • Water Reuse in Industry: Enables reuse of treated high-TDS water in industrial settings such as boilers and cooling towers—minimizing reliance on freshwater sources.
  • R&D and Technology Testing: Pilot RO plants provide a controlled environment for testing advanced RO technologies, assessing new membrane materials, and customizing treatment solutions for diverse water chemistries.

Conclusion

A Pilot Plant High TDS RO System is a vital tool for industries, seeking to innovate and improve water treatment practices. By enabling localized testing, optimization, and research, these systems support sustainable water reuse and contribute to more responsible water resource management.